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Fitting
an overdrive unit into a series LR
Easy
this one!
1) Remove centre seat/battery box if your a 24volter
like myself. This is honestly the hardest part!

2) Attach the lever support bar to the top two bolts
at the gearbox/transfer box join.

3) Drill a hole in the transmission tunnel big
enough to get a pen through. From the floor/seat box join measure 108mm up
and 54mm towards the engine and drill this hole. poke pen through hole and
it should hit the lever pivot arm.
4) Measure difference between pen mark and pivot
point for the lever. Transfer measurements to transmission tunnel and drill
a 50mm hole.
5) Attach lever to pivot arm through this hole.

(another
lever to rattle, looks more like a tractor everyday)
6) Remove the top cover from the transfer box and
also the roundish cover beyond the output shaft
7) From in the back of the transfer box you need to
bend out the lock tab and remove the mainshaft nut and the locktabs/gear and
washers behind it.

8) Fit the clutch gear that you got with the
overdrive onto the mainshaft, and using a new locktap, replace the mainshaft
nut.

9) Thread overdrive over the clutch gear and into
the back of the transfer box. Do up the fixings and attach lever operating
arm.
10) Replace the top of the transfer box. Don't do
what I did and drop a tab end in through the top hole, I had to drain the
box and refill with new oil.
11) Fill the overdrive with EP90

12) Replace centre seat/battery box.
13) Test drive and notice the difference - I can get
65mph out my 109 now although thats not the point is it? You'll notice your
fuel will last longer as the engine doesn't rev its nuts off on the motorway
anymore. In fact at any speed above 40mph, plug the overdrive in and you
should be more fuel efficient. So 65mph on a motorway using the same amount
of fuel or drive at 55mph and save fuel and have a conversation - its your
choice!
Gav
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